0000150098 00000 n The rotor is wide open, making cleaning and knife changes quick and easy. Our staggered blade granulators also come equipped with a number of features that help increase efficiency, without complicating the cleaning or maintenance processes: Each beside-the-press granulator allows for easy accessibility to parts for cleaning and maintenance. Cumberlands Beside the Press FX700 Series allows easy access to the screen cradle and cutting chamber. For operations where a beside-the-press granulator is the best fit, the benefits may include an immediate decrease in operational costs without theconstantneed to handle and transport regrind materials. Most now goes to China, but new recycling processes promise to clean up e-waste. 0000177713 00000 n 0000197889 00000 n It was not a great process, says Max Cummings, technical development engineer at Teel Plastics. The potential benefit may make machine cleanout up to six times faster. Plastic manufacturing operations with BTP size reduction will naturally reduce injury risks and increase safety overall by minimizing manual handling of material. The fewer tasks involved with unloading, cleaning, retooling knives or screens, or any other internal workings of a granulator, the safer your operation. Each approach to regrinding has pros and cons that are specific to each operation, so the burden is on floor managers and manufacturing engineerswith the help of a knowledgeable equipment partnerto determine what works best to meet the companys needs, limitations, and goals. Weve received your inquiry and will get in touch shortly. Voltage 3/60/230-460V Industry-leading companies use a variety of interlocks to ensure that service work can be done safely: Zero rotor-speed detectionprevents users from accessing the cutting chamber until the rotor has stopped; Hopper lockautomatically engages with manual disengagement; Rotor lockautomatically engages with manual override; Chamber lockensures that the upper chamber is locked via solenoid-activated interlock; Discharge-bin lockoperates via solenoid-activated network. Z-TYPE DESIGN HOPPER In order to purchase this item, you mustcomplete a Live Technical Chat. Easy access to the cutting chamber -The centrally hinged, two-piece housing is divided at an inclined angle for easy access to the cutting chamber reducing maintenence downtime. Whitaker Brothers prides itself in being the leader in an age of competitive pricing, while still maintaining the relationship business philosophies that come with over 75 years in our industry. CASTERS FOR EASY MOBILITY Decreasedmaintenance of knives and screen components mentioned above is also a factor that keeps employees safe. We are here to help with all your plastic size reduction needs. The double cutting feature on our press side granulator offers a high sheer mount counter-angled rotor and bed knives of D-2 Hi-Carbon/High Chrome Tool Steel produce a clean, precise cutting action for increased throughput, knife life, and uniform granules, all with less power consumption. Herbold SML series general purpose granulators are robust and low-noise machines for general purpose applications. Contact us today, were eager to discuss your business needs and answer any questions you may have. Learn about the latest advancements in the plastics industry from experts at Conair, Arburg, Davis-Standard & Milacron. All models provide excellent quality regrind with the ad Cumberlands 1200X Series Beside-the-Press granulators offer a wide range of capabilities to handle the most demanding injection molding, blow molding and extrusion requirements. 0000010334 00000 n EQUIPPED WITH: A full sound enclosure is designed for maximum noise suppression and will typically lower the decibel level outside the machine by 10% to 30%. UBReUf:j6E3E[.a[p7I8-M{7Ivo Cx The new workflow would allow scrap to be taken directly from the end of the line as it was produced, reground and transported via an evacuation system to the front of the line where it is discharged to a gaylord positioned next to the extruder. (It should be noted that Under-the-Press [UTP] granulators are sometimes categorized with beside-the-press granulators, although they are generally located beneath a thermoforming line.) PRICE: F.O.B. The hopper and screen cradle are electrically interlocked with a time delay safety bolt, and an emergency stop button is located at the feed station for immediate shut down. If you are interested in learning more about our beside-the-press granulators, reach out to us today! 0000007363 00000 n SERIAL NO 892-1868, MODEL TFG810RF5 Optional viewing windows on the hopper offer the opportunity to watch material being processed. Casters SERIAL NO 306-4313, MODEL 1212LPZ7.5 LOG Injection Molding Machine will cover your entire spectrum of plastic injection molding machinery. ZERMA's GSL 180 slow speed plastics granulators feature a staggered 180 mm diameter rotor in widths from 180 to 430 mm; concurrently, the GSL 300 series has a 300 mm diameter rotor in widths from 400 to 800 mm. Casters Prior to his current role, Adams spent 15 years as a lead mechanical engineer and product manager for Centrisys Corp. in the water/wastewater reclamation industry. var path = 'hr' + 'ef' + '='; Following specs refer to a 150 pounds per hour granulator. Cumberlands Beside the Press FX1600 Series allows easy access to the screen cradle and cutting chamber. 0000060132 00000 n var prefix = 'ma' + 'il' + 'to'; HOME | NEWS / RESOURCES | TESTIMONIALS | ABOUT | CONTACT US. Besides-the-press granulators are cost-effective, versatile machines especially designed to handle plastic waste resulting from thermoplastic manufacturing processes. Obviously, all these manual tasksdone repeatedlypresent a layer of complexity and increase labor costs. While central granulators have their place in manyoperations, BTPgranulators have the benefit of direct throughput from the press, eliminating the need for excessive manual handling and cleanouts that can result in material waste. Optional viewing windows on the hopper offer the opportunity to watch material being processed. 0000024451 00000 n 0000149749 00000 n Rotor Speed 280 rpm After an on-site analysis at its Baraboopipe plant, Teel decided on a test of Cumberland BTP granulators on one of their smaller lines. 0000075584 00000 n Approx Throughput 200 lb/hr Our Beside the Press Granulators feature many high performance features including a versatile, modular design system for maximum grinding performance, special hoppers, cutting chambers, and bases to give you the best results. 0000007440 00000 n addy858aa13cf2aeb2f626338a58adb81079 = addy858aa13cf2aeb2f626338a58adb81079 + 'herboldusa' + '.' + 'com'; 0000060056 00000 n The rotor is wide open, making cleaning and knife changes quick and easy. PRICE: F.O.B. We would like to gather a little information so we can assist you better when we contact you. A beside-the-press granulator is an ideal solution for maximizing your floor space. A substantial decrease in the need to handle regrind materials; Reduced fork-truck traffic and a less congested manufacturing space; Ensure safe access with zero-rotor-speed detection, as well as hopper, rotor, chamberand discharge-bin locks; Allows for two sets of redundant safety-interlock contacts, safety-rated components, and short-circuit protection (S12100 Cat 3 certified); Lower sound decibel levelsreduced by up to 30%--due to FX Series noise-suppression technology. The staggered blade granulators are operator-friendly and safe, ensuring excellent performance. When determining the right beside-the-press granulator for your facility, look for sound-damping featuresthat help make your operation quieter, safer, and more enjoyable for your employees. electrical spare parts readily available in North America, wear spare parts warehoused in the State of Illinois. The net effect is increased production capacity where material storage previously took place. 0000008947 00000 n The press side granulators also offer a magnetic starter and 115V control circuit. Our line of plastic granulators is a prime example of our commitment to quality and efficiency. 0000002845 00000 n Your materials can be quickly selected from the press and deposited into the granulator for immediate processing. compact, space saving and maneuverable design allows for easy relocation besides production machines. The staggered blade granulators are operator-friendly and safe, ensuring excellent performance. SERIAL NO 1293-2203, MODEL 810LPZ.5 When vacuum-takeoff (VTO) is used, a larger bin helps create a buffer for surges in granulator discharge rates. Use left/right arrows to navigate the slideshow or swipe left/right if using a mobile device. Depending on your current floor operations, selecting a beside-the-press configuration may result in substantial materials savings for several reasons. Upon completion, one of our specialists will confirm your selection(s) and provide you with a checkout code. 3 Blade Open Rotor, w. Rotating End Discs AtShini USA, a division of Budzar Industries, we are committed to supplying our customers with top-tier products that meet their manufacturing and industrial needs. Knives must be kept sharp and clean for best results, and the cutting gap between rotating and stationary knives should be easy to set and maintain. We did a value-stream map and found that there were so many moving parts and steps involved in moving regrind materials in and out of the central granulator room. Features such as rotor lock;safety interlocks to access the chamber;hopper and chamber lift assist;tipping prevention;and other key features are recommended with any granulator installation. Added efficiencies also enabled an increase in the percentage of regrind used in some products, supporting company environmental initiatives. This plastic granulator with screenless cutter housing and ultra-low rotor speed provides quiet, energy efficient granulation of small parts. hW[Jf-j5fp&Z}C+uWD[ a!$ldIH DE*J)Ulr9/r]+g~y7=2j$q(i. Well explore the top reasons you might want to choose this type of granulator for your plastic component waste, as well as other considerations. 0000007863 00000 n These beside-the-press granulators are ideal for grinding spruces, runners and rejected parts. Z-TYPE DESIGN HOPPER v:(ob>f`0%BtQm?;d0*00k`$cyU3a`QoXfbcI{3X0B^?`08040")J @ltF b0 hN` endstream endobj 59 0 obj <> endobj 60 0 obj <> endobj 61 0 obj <>/Shading<>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 62 0 obj <> endobj 63 0 obj <>stream Granulating scrap beside the press, instead of at a central location, minimizes handling, storage and possible contamination. 0000124556 00000 n 0000078486 00000 n Thats when we started talking to the folks at Cumberland.. Beside-the-press granulators eliminate the need to collect, store, and process batches in a central granulator workflow. Our GSL 300 Series rugged design allows it to be used for stronger and thicker materials while offering the same advantages of minimized dust and reduced noise at a low speed as the smaller GSL 180 Series. The issues and challenges Teel identified included: 20,000 to 30,000 lb of regrind materials lost in the grinding process each year; A complex workflow that was both inefficient and labor-intensive; Manual tasks that required hand loading and handling 5-gal buckets of regrind materials, resulting in plenty of unsafe heavy lifting, bending and twisting by some employees; 224 pallets of regrind material taking up 3000 ft2of valuable production floor space; Additional offsite storage of regrind materials was occasionally required, addinghandling and transportation costs; Inability to meet company sustainability goals for reuse of materials. Were here to help! The curvature of the specially proled rotor knives ensures a constant cutting radius after re-sharpening thus maintaining the original cutting gap. Simply put, the fewer tasks involved with unloading, cleaning, retooling knives or screens, or any other internal workings of a granulator, the safer your operation. 0000167158 00000 n P: (770) 427-3834| F: (770) 427-3932| E: sales@completeplastics.com, Website design, maintenance and hosting by MarketPros, Cincinnati Milacron Barrels for Injection Molding, Cincinnati Roboshot Barrels for Injection Molding, Fanuc Roboshot Barrels for Injection Molding, Krauss Maffie Barrels for Injection Molding, Negri Bossi Barrels for Injection Molding, Cincinnati Milacron Screws for Injection Molding, Cincinnati Roboshot Screws for Injection Molding, Fanuc Roboshot Screws for Injection Molding, Krauss Maffie Screws for Injection Molding, Hydraulic-servo injection molding machines, 40112N - Silicone Injection Mold Release - AEROSOL, 40012N - Paintable Light-Duty Biodegradable Injection Mold Release - AEROSOL, 41701PB 41705PB 41755PB - Durakote Injection Molding Mold Release - BULK, 54912 - Heavy-Duty Injection Mold Release and Pin Lube - AEROSOL, 40530P 40501PB 40505PB 40555PB - Econo-spray 1 Non Paintable Silicone Injection Mold Release - BULK, 46612N - Knock Out Injection Mold Release - AEROSOL, 44735E, 44701B, 44705B, 44755B - Quick Paintable Injection Mold Release - BULK, 470-45, 470-1000 - Purge-Atory Purging Compound, 40930P 40901PB 40905PB 40955PB - Quick Injection Mold Cleaner - BULK, 40601HB 40605HB 40555HB - Epoxease Injection Mold Release - BULK, 44212 - On-Cycle Injection Mold Cleaner - AEROSOL, 51932-1, 51932-5, 51932-55 - Silicone Emulsion - BULK, 41412 - Polycarbonate Injection Mold Release - AEROSOL, 44601B-44605B-44655B-44635E - Quick Silicone Injection Mold Release - BULK, 45501B-45505B-45555B - Econo-spray Injection Mold Rust Preventive - BULK, 40401B, 40405B, 40455B - Tap-It Metalworking Fluid - BULK, 40201B-40205B-40255B - No Rust Injection Molding Rust Preventive - BULK, 41712 - Durakote Injection Mold Release - AEROSOL, 46410 - Nexgen Injection Mold Cleaner - AEROSOL, 451-05, 451-45, 451-1300 - NPT Purging Compound, 41801MB, 41805MB, 41855MB - Penetrant Plus Injection Molding Lubricant - BULK, 41212N - Water Soluble Injection Mold Release - AEROSOL, 45735N, 45701HB, 45705HB, 45755HB - Pure Eze Injection Mold Release - BULK, 40730P, 40701PB, 40705PB, 40755PB - Econo-Spray 2 Paintable Injection Mold Release - BULK, 468-45, 468-1000 - Klenz Injection Molding Purging Compound, 44110A - Hi-Temp Injection Mold Release - AEROSOL, 46710P - White Rhino Rust Preventive - AEROSOL, 47201B, 47205B, 47255B - IPA Isopropyl Alcohol Injection Molding Cleaner - BULK, 41112N - Dry Film Lube Injection Mold Release - AEROSOL, 44835E, 44801B, 44805B, 44855B - Quick Lecithin Injection Mold Release - BULK, 43911P - Super Grease Injection Lubricant - AEROSOL. In addition, our beside the press granulators can be used for rejected products in the in-line recycling process as well. 0000017984 00000 n 0000098237 00000 n "We are very happy with our compactor on our riverboat the Creole Queen. It also cut down on lost material and cleanup time allowing more materials to be recaptured and used internally. First, by their very nature, beside-the-press granulators offer a tailored solution for the most usable reclaim. Scrap: plastic sprues, runners & small parts. Herbold Meckesheim USA Resource Recycling Systems Inc. 130 Industrial Drive North Smithfield, RI 02896--. hTQn {L6*YrCM;uj;}w`X;M `8Ayq."yNmmoH"8N trailer <<0C345F7182E44A5A81E0FC81E02934BB>]>> startxref 0 %%EOF 108 0 obj <>stream 0000043246 00000 n Each beside-the-press granulator allows for easy accessibility to parts for cleaning and maintenance. var addy858aa13cf2aeb2f626338a58adb81079 = 'info' + '@'; ABOUT THE AUTHOR: Andre Adams is the senior product manager for size reduction and material handling at ACS Group. At ACS, he has helped shape and develop strategies forplastics sustainability and circular-economy initiatives. Optional viewing windows on the hopper offer the opportunity to watch material being processed. Plus, newer well-designed BTP models can permitaccelerated total machine cleanout due to increased accessibility to the cutting chamber. 0000059763 00000 n 0000003129 00000 n 0000001953 00000 n 5hp (3.7 KW) TEFC, 4P For example, a typical central granulator process might include dedicated personnel responsible for: Using a forklift to move the gaylords to a dedicated central granulation room; Regrinding the materials there using a central granulator; Depositing the ground materials back into gaylords; and, Forklifting ground materials back into the production facility for reuse, or transporting them back to storage (onsite or offsite). 0000030494 00000 n Granulator handles plastic waste such as runners and sprues resulting from injection molding. This gives you the ability to gauge how full the cutting chamber is and verify consistent material flow without having to shut the machine down. EQUIPPED WITH: PRICE: F.O.B. The compact design makes them easily movable and the sound enclosure controls nois GRANUTEC MODEL: TFG.810 5HP BESIDE THE PRESS GRANULATOR With a beside-the-press granulator, you can increase production capacity. Cutting Chamber 8" x 10" Required fields are marked *. All rights reserved. Read: Make Your Auxiliaries More Energy Efficient. In one working cycle, contaminated plastic waste is ground and washed. Installation: suitable for installation on factory-floor near to where production scrap occurs. 0000001316 00000 n We've had this machine on board for the past few years and, BESIDE-THE-PRESS GRANULATORS FX700 SERIES, BESIDE-THE-PRESS GRANULATORS FX1000 SERIES, BESIDE-THE-PRESS GRANULATORS FX1600 SERIES, CHICAGO TRASHPACKERS VERTICAL TRASH COMPACTORS, MARIJUANA OR CANNABIS PLANT WASTE SHREDDERS, PLASTIC STRAP AND STEEL BANDING DISPENSERS, Hospitals, Surgical Centers & Nursing Homes. S/N:189.924 #TFG810RF5 GRANUTEC BESIDE-THE PRESS PLASTIC GRANULATOR With an emphasis on versatility and variety, we have built a diverse line of industrial granulating, recycling, and shredding equipment useful for many businesses. The 3-day virtual conference for plastics processors begins today! hey can also be customized with metal detectors that are capable of sorting and detecting small pieces of ferrous and non-ferrous metals to prevent regrind material contamination. Its not uncommon for new granulators to run for well over a year with the original knives and screens and zero downtime. SML Granulators can also be used effectively as Wet Grinders -Due to the outboard bearings, the two-part housing and a modified discharge trough SML Granulators can be used as wet grinders. Well be happy to help however we can. Versatile and compact, the beside-the-press models can be used for robot, hand or conveyor feed applications. Shini USA offers a variety of plastic granulators and plastic grinders for your industrial needs. Not surprisingly, most of the sound generated by a granulator occurs in the cutting chamber. SERIAL NO 393-2016, MODEL 810LPZ.5 No matter what type of process is the mainstay of your plastics manufacturing operation, every floor manager knows thatwaste materials generated can be significant. We are dedicated to providing our customers with reliable equipment to ensure you have 100% satisfaction. With a BTP granulator, the frequency of machine cleanout is minimized because each unit is typically dedicated to one production line. 0000010864 00000 n var addy_text858aa13cf2aeb2f626338a58adb81079 = 'info' + '@' + 'herboldusa' + '.' + 'com';document.getElementById('cloak858aa13cf2aeb2f626338a58adb81079').innerHTML += ''+addy_text858aa13cf2aeb2f626338a58adb81079+'<\/a>'; This email address is being protected from spambots. 0000180831 00000 n Furthermore, these adaptable grinders can also be used as low-noise central granulators for small throughput requirements as well. Also available is accessory equipment which includes a blower evacuation system mounted in machine base, adjustable cyclone stand, and a cyclone reusable after-filter. Second, the beside-the-press granulator can reduce material loss due to inefficient material handling and machine cleanout. The type of machines utilized in a process depend on the material characteristics, size and density. %PDF-1.4 % Casters The impact of material loss is a key area every plastics manufacturer must address to help ensure profitability and minimize overhead. Injection molding plant equipped with beside-the-press granulators. The Cumberland 800X Series granulators are ideal for reject components from the injection, blow molding, and extrusion processes. Complete Plastic Systems, Inc. ~ Heat Tech Systems, Inc. 2106 Moon Station Dr NW, Kennesaw, GA 30144, Double-Walled HoAny Brandr and Base Construction, Nema 12 Control Enclosure for 230 or 460 Volts, Adjustable tray feed, side feed hoAny Brandr, feedroll infeed, or custom hoAny Brandrs available, CE Compliant or Custom Voltages available, Machine Mounted Blower, Vacuum or Airveyor Discharges. Pipe, Profile and Extrusion Granulators/Shredders, HV Series Plastcompactor Agglomerator / Densifier. Cumberland provides a wide range of durable and high-performance size reduction equipment systems. Our goal is to offer you the best fit for your budget and make sure your machinery is operating at maximum productivity. Other advantages of the new regrind workflow cited by Teel Plastics management include an increase in manufacturing floor space, freeing up nearly 3000 ft2 of production capacity. 0000036637 00000 n They are best installed next to the press where the operator can recycle right away waste materials such as sprues runners, small lumps and parts. This requires that the equipment conforms to the principles of risk assessment and has two sets of redundant safety interlock circuits so that a single fault does not lead to the loss of the safety function. The rotor is wide open, making cleaning and knife changes quick and easy. Following a thorough review, the team concluded that its central granulator workflow needed to be revisited. 250 kg (551 lbs. Todays sessions include presentations on Industry 4.0, smart resin conveying, trends in the plastics medical device market, and Conairs new common control platform. Rotor Knives 3 knives A BTP granulator is an ideal solution for maximizing your floor space. PRICE: F.O.B. And dont miss the live Q&As! Staggered Blade and Beside-the-Press Granulators, All-in-One Honeycomb Desiccant Wheel Portable Compact Dryer, Self-Contained (Vacuum) Hopper Loaders from Shini USA, High-Performance Auger Feeders from Shini USA, Portable Low-Temperature Hot Oil Units (350F), Portable 375F Hot Oil Units with Magnetic Drive Seal-less Pump from, Portable 450F Hot Oil Units with Magnetic Drive Seal-less Pump, Central Open Rotor Scissor Cut Granulators, Sprue Pickers for Vertical Molding Machines, Easy to Fill Out Online Granulator Quote Form, Adjustable angle on inlet chute for easy feeding from conveyor, Cutting blade retainer for quick blade changing, Fully enclosed design and soundproofing for low noise operation, Tool-free access for maintenance and cleaning. Your email address will not be published. These beside-the-press granulators are ideal for grinding spruces, runners and rejected parts, and our equipment has proved to be operator friendly and safe, all while performing optimally for your business. Learn about the latest advancements in the plastics industry from experts at Conair, Arburg, Davis-Standard & Milacron. Throughput 150 lbs./hour, Feed opening 266 x 495 mm (10.5 x 19.5 inch), Chamber size 180 x 180 x 300 mm (7 x 7 x 12 inch), Rotor configuration 45 staggered knives, Rotor speed 150 rpm, Motor size 5.5 HP, Voltage rating 480v/3ph/60Hz, Machine weight approx. Recycling E-Plastics New Material Stream Brings Its Own Set of Problems. So, accessibility to the cutting chamber, rotorsand knives is extremely important. With the move from a central granulator unit and a complex manual process to BTP granulators and a more efficient workflow with Cumberland FX Series equipment, Teel Plastics has seen tangible results in three key areas: No need to collect, transport, and store regrind material to a central granulator room; A more automated workflow significantly reduced the need to manually handle regrind material; Offsite transportation and storage no longer needed. Perfect design for frequent color and material changes. An improved discharge seal minimizes regrind leakage, while a larger discharge bin offers more uptime. In todays competitive environment, square footage on the production floor comes at a premium. Screen Size 3/16 Screen, One Piece, Reversible 0000059393 00000 n Brominated flame retardants restrict its use. PRICE: F.O.B. 0000103138 00000 n Get started on an order with us today! Complete Plastic Systems, Inc. ~ Heat Tech Systems, Inc. 2106 Moon Station Dr NW, Kennesaw, GA 30144 Double cross cutting action -The rotor and bed knives are mounted at the same but opposite angle and ensure a steady cutting gap across the full length of the knife. Its vital to work with your equipment supplier to ensure that you determine the best chamber geometry for your applications and type of material. 0000106255 00000 n 2022 Gardner Business Media, Inc. Privacy Policy 0000001686 00000 n SERIAL NO 892-1887, MODEL 810LBZ.3 Contact us if larger throughput rates are required. Switching to beside-the-press granulating freed up floor space for production at Teel Plastics, savingabout 1000 hr in laborand about $300,000/yr in material. This gives you the ability to gauge how full the cutting chamber is and verify consistent material flow without having to shut the machine down. EQUIPPED WITH: The quick snap fastening system allows the granulators to be opened for cleaning and maintenance quickly without the need for special tools. You need JavaScript enabled to view it. By grinding the plastic materials down to a size thats similar to the virgin material, you drastically decrease waste and use less of that new material in the process. 716 Beside the Press Granulator Beside-the-press and below-the-press granulators can be integrated into any molding or extrusion operation for resin reclaim directly at the side of the press. The company then decided to reconfigure six more lines using a similar BTP workflow. Cumberland's Beside-The-Press Granulators are designed for regrind of reject components from injection molding, blow molding and extrusion processes. OUR WAREHOUSE. Shini USA ensuresthat all of its plastic granulators have properly gapped knives to prevent any malfunction and to facilitate effective granulation. Finally, harmful high sound levels are another layer of safety risks every operation must consider as they look to decrease the liability of hearing loss of employees. Designed for reclaiming tough, bulky parts, sprues and runners, light sheet, small diameter pipe, and extruded profile and film, the press side granulators have many high performance and optional features that are sure to give you the best result for your application. An improved discharge seal minimizes regrind leakage, while a larger discharge bin offers more uptime. Casters In addition to the standard features listed above, these press side granulators can also be customized with optional features including hardened wear plates, special screen sizes, a water-cooled cutting chamber or a zero speed switch senses loss of rotor RPM and shuts equipment. It can be completely automated, eliminating manual processes and the resulting material losses and leakage.