This is after carefully taping off sides and areas that need no glue. Good fortune with matching the paint. money/profit. get an aspirin.Bill-http://www.franklinwoodwright.com. Smear and spread the glue between the delaminated layers with the putty knife. Mix the epoxy hardener with the epoxy resin according to the manufacturer's instructions. Recently bought 3/4 inch red oak ply from depot and had them cut it up for me. Can I Replace Just a Section of My Parquet Floor? I haven't bought a sheet of HD plywood since. Hammer a few nails into the groove where its buckled. Install noncorrosive wood screws at each corner of the repair. Then clamp the hell out of it, with 5,6,7 clamps, however many you need. My $00.02. To get WoodenBoat delivered to your door or computer, mobile device of choice, etc, click WB Subscriptions. they convincingly advertise "low costs" and have Buy some Bondo-type auto body filler or wood filler and spread a thin coat on the plywood edges, then sand it smooth. 48 Gently clean the panels one at a time by rubbing in the same direction. To get the job done, we recommend using LIQUID NAILS Heavy Duty Construction Adhesive (LN-903). Save my name, email, and website in this browser for the next time I comment. It said "Price", "Quality" "Speed" Pick two. That is how HD and Lowes Yeah, I was surprised too. Or better yet, become a Pinside+ member! It will suck. He is extension specialist emeritus at the University of Wisconsin-Madison. The WoodenBoat Forum is sponsored by WoodenBoat Publications, publisher of WoodenBoat magazine. Finish the repair to match the plywoods original finish. throwing it away. Plywood with extensive moisture damage must be cut out and replaced with sound plywood. HD and Lowes give you a good price and good convenience, so don't expect quality. Likewise,What causes plywood to delaminate? This can be attributed to moisture in the wood that allows fungi to grow and feed off the starches and sugars present. The first cut had delaminated over half the length and the second cut was almost as bad. Use a small stain brush to apply the varnish to the plywood. You can't blame them for employing extremely successful marketing and selling strategies. We were capable of all three, just not at the same time. Re-glue the loose veneer using contact cement or carpenters glue. We have recently switched to a new source of supply. My source has been doing it since the mid 60's I believe and appear not to leave a stone un-turned. dusty, who will never use those products again and urges all to do the same, I'm as much of an HD basher as the next guy, and two of their stores next to me carry a long row of junk plywood. Cut the delaminated plywood veneer face away with a utility knife. Blow the dust away and wipe the bonding surfaces with a soft cloth dipped in mineral spirits. Sand down any epoxy resin residue with coarse sandpaper. Now I wish that I had taken the sheet back just so I could get into it with the lumber folks. Make the layer slightly higher than the surrounding wood. As the wood seeks space in which to expand, the bubble is formed. Secure repairs smaller than 6 square inches with noncorrosive galvanized staples. Get instant access to over 100 digital plans available only to UNLIMITED members. Wengert. They do carry a lot of the supplies I need like glue, blue tape, wiping rags, 2" x 4"'s etc. Let me expand on that, the prices are a LIE. Repair delaminated plywood with epoxy resin. a few months back. The goal is not to sand the filler away but to even it out and fill the open pores of the end-grain plys. Insert the knife back into the crack. I find HD caters to more construction type work and very little in the way of cabinetery. A: Are you talking about delamination within the plywood or delamination of the decorative veneer from the plywood core? I am weary and battle-scarred from negotiating the vending of home improvement comestibles. I didn't see a single void while I was cutting it up.Norman. Keep them in place for the duration of the cure time recommended for the epoxy resin. Every single piece (even the clamping mechanism) is cheap cheap plastic. Wood glue is the best to use, it is formulated to get into the cells of the wood. Gene Wengert, The Wood Doctor has been training people in efficient use of wood for 35 years. How many calories in a hot caramel latte from Dunkin Donuts? Examine the delaminated wood paneling carefully to identify the outer edges of the delamination. Kids expect something to be more durable than we do:) I know what you mean about the workmate.Troy, The triangle in building a bicycle has always been. But all stacks of ply are clearly marked domestic (U.S. or Canada) and all others are clearly marked Import. Insert the tip of a putty knife into any crack, split or delaminated layer of wood. Perhaps that is all that is expected of them. I was particularly pizzed because cutting a sheet of plywood made it "mine", even though on other occasions I had seen people returning pieces of trim and molding that were obviously cutoffs that were left over. because we are convinced that this is they way it is Enter now for your chance to win more than $2,000 worth of woodworking equipment from Woodpeckers. We the consumer have (not) spoken The delaminated veneer of the bubble needs to be removed from the plywood in order to effect repairs. The only reason for HD's existence is to drive Lowes out of business. This is best done by cutting around the edges with a utility knife or chisel, cutting out an area slightly larger than the bubble itself. I would wick a large bottle of super glue (the good Industrial type)into the areas after they had been positioned horizontally. Light Cheap Strong pick the two you want! Did you know Pinside is able to run without any 3rd-party banners or ads, thanks to the support from our visitors. Get complete site access to video workshops, digital plans library, online archive, and more, plus the print magazine. Q: We have been experiencing some delamination of our plywood. Scrape away any glue that remains in the open area, using a putty knife. Paint? The clerk said well, it's Black , here is the handle and it comes with a nice case . Apply additional coats of joint compound, if needed. What happens to Instagram messages when you delete your account? I knew to expect cheap, but this is a new low for me. While pulling the otherwise perfect 1995 Bally cabinet out of my car I accidentally scuffed the front bottom over the edge in such a way that the plywood got delaminated. in history from New York University. The layer must not be thick enough to spill over onto the adjacent tape. Rather, we need to be ready to repair plywood that has been damaged, especially when it has been damaged in a critical area. Water damage, which attacks the edges of the plywood first, generally requires replacement of the piece (although reinforcement is possible in some cases). in business.Bill-http://www.franklinwoodwright.com, "Both HD & Lowes don't care about their customers". I have had a problem with HD plywood delaminating. I will answer both possibilities. With the rejects we are getting, any price savings is gone. it breaks or the seals crack & leak before Sand the paneling with 100-grit sandpaper until the joint compound is smooth and flush with the paneling. When I got to the return counter, the young lady said that I couldn't return the cut sheet because I had cut it. Edited 5/30/2008 12:43 am ET by SARGEgrinder47. Based in Houston, Texas, Meg Butler is a professional farmer, house flipper and landscaper. In the long run you'll be happier and our society will be better off! I was cutting it down this morning and I noticed that the sheet had delaminated! To advertise, take a look at WoodenBoat Advertising, or use your Google Adwords account if you want to advertise on the Forum. Once set, the epoxy can be sanded, just as if it were wood. I think your post hit it on the head.Troy. "why don't American manufacturers make Baltic or Finnish type plywood", Columbia Forest Products does: http://www.columbiaforestproducts.com/products/prodeuro.aspx. A pane of good glass can be used if you are careful. The Lowes is in a iffy neighborhood so you have to remember to pack a gun when you shop there. When trying to repair areas and save original graphics it becomes more like art work. I will do my best to buy It would be nice if it was, but thats just not in the cards. for reading this little diatribe. They do and have been making a domestic product like you speak of , it's called Apple Ply , it comes in a 9 ply 1/2" and 13 ply 3/4" and a 5 ply 1/4" . It find it is suitable for utilitarian stuff -- shop cabs and such -- but pretty much useless for much else. You have entered an incorrect email address! check out the FAQ. Your killing me. Prime Directives from the Plywood Borg. It's been around for many years you just have to ask for it by name . Please consider a donation to Pinside and get anext to your username to show for it! So don't go their expecting to by cabinet hardware or cabinet quality plywood for that matter. But even the best places can stick you with Chinese junk plywood: the only time I ever purchased any was from my favorite supplier! This site is protected by reCAPTCHA and the Google, http://www.columbiaforestproducts.com/products/prodeuro.aspx, Making Furniture Out Of Home Depot Dimensionsal Lumber, Old Home - Beautiful Floors - Help Me Avoid Screwing This Up, Editor's Letter: Technology and the future of woodworking. If the moisture damage extends to the fibers beneath the plywoods veneer, though, you cant save the plywood. there (screws, nails, glue, etc). Wood delamination is caused by a breakdown of the cellular structure of the wood. How do I report a missing item from Walmart grocery delivery. Cracks that go all the way through the plywood are virtually impossible, due to the way plywood is made. 14 to the same store, buy the same product again with Plywood installed in moist areas may occasionally suffer from delamination. 110K However, it can expand or the bubbled veneer layer can begin to break if not taken care of. Lemon oil works well on natural wood, as it doesnt produce too glossy of a finish. & the big box stores have listened. We all want the good stuff but more times then not especially the DIYers can realize a huge pile of savings so they opt for the cheaper product , that's what Steve is referring to giving good prices to the customers . Plus tips, advice, and special offers from Fine Woodworking. I feel the same as you , If I never used another product made in China I'll be fine with it . Press it down to ensure contact. My wife suggested that I return it, but I decided to squeeze glue into it, clamp it and go for a bike ride. Hi Steve,You stated: "You can't blame them for employing extremely successful Last Updated: 6 days ago Co-authors : 15 Users : 11. Cheer up man, maybe we can borrow some more money from them for another tax stimulus! A few examples of what might go wrong in manufacturing include having veneer too wet, so that the heat from the press creates steam that blows the board apart; having the veneer too dry so that the liquid in the adhesive is adsorbed before the pressure is applied (called pre-cure); inadequate or uneven pressure when gluing so that the veneers do not make intimate contact when gluing; poor glue spreading rate so some areas of the veneer do not have any glue; and using the wrong or out-dated adhesive. I have very low expectations of Lowe's products, but I was blown away by the low quality of a B&D Workmate I just bought. 2022 The Taunton Press, Inc. All rights reserved. Manufacturers cared about the quality of the products For the most part, I stick to "real" hardware stores and lumber yards where I actually like to shop. A little more for the quality, but I expect to pay more for quality. Is it OK to copy projects from the magazine? That said, I've taken many things back to the Depot and Lowes in the past and they've always been very nice about it. I had rarely had problems returning stuff - other than the long wait in line. we will be assured that we do get what we pay for.We WILL go to HD and buy a $10 Gilmore hose I think it would be great if HD and Lowe's took a gander at the comments about them posted here on Knots -- maybe they'd rethink their supply chain and product line. Plywood installed in moist areas may occasionally suffer from delamination. These sprays on and paint on waterproofing is usually liquid latex element. Furniture for small humans, with big imaginations, ESG: Heres what Marriott and soon everyone else expects from you, How to use expert content to promote your business, Peak Toolworks prsentera de nouveaux produits pour la transformation du bois massif au SIBO 2022, Peak Toolworks to feature new products for solid wood processing at SIBO 2022, Timber Products' particleboard plant 'indefinitely closed' as company assesses site. Because, no matter what you or I think, most of their customers simply don't care very much about product quality, and will keep coming back as long as the prices are low. In boats and other structures that are subject to water, repairs should be accomplished as soon as possible. After drying, the plywood will form into plastic, which will work as a protective layer. Mix just enough to cover the repair job. Prevent it by: Adding ventilation to areas that are exposed to high heat or excessive moisture. I guess I have to keep looking at yard sales for an old one. time than spend an hour citing some experiences.Vote with your dollars and help keep the little guys as consumers. And like lemmings, we'll go back Rabbeting a shelf; Strength vs. appearance, Editor's Letter: A new tool with every project. Plywood with extensive moisture damage must be cut out and replaced with sound plywood. get. We have created these special content collections organized to give you a deep dive into a range of topics that matter. Please note though, that it cuts a bit slower than wood, so if you are not careful, you will take more material off from the plywood around the repair than in the repair itself. In the end the product is returned and replaced. Paint the epoxy onto the repair area, place the fiberglass cloth on it, sticking it down and then cover it with another layer of epoxy. Weigh the repair down: First place a sheet of plastic over the repair area. The only reason Lowes exists is to drive HD out of business. Sand just enough to roughen the surface and remove any loose wood fibers and existing adhesive. Place a wide strip of painter's tape around all sides of the exposed area. You can repair sound, dry plywood suffering from delamination using an epoxy resin. Many items from there are actually fairly high in quality. I only buy very generic things Thanks dollars by spending them with the little guy that HD gets very little of my $$ for the same reasons (and more!) Bob,Just to be clear, I don't have a problem with products manufactured in China. love to reap the kinds of profits the big box stores Columbia ply is the main source of domestic my HW supplier uses for domestic. If the extra nails hold it flat, countersink them and fill the surface with a premixed wood putty. Had the same experience with another major chain. You just need to decide what your priorities are and go with it. work & work WELL!What drives me crazy is the mentality of the consumer. and paint stores when possible.Both HD & Lowes don't care about their customers - only given week. Apply a thin layer of epoxy resin to the exposed plywood with a trowel. What I have a problem with, is companies that specify items to be manufactured in China that don't take responsibility for the quality assurance of their manufactured goods. Replace the laminate surface. Guess that may have something to do with the wifes car being back in for a brake job after 3 months? The majority of the China ply I have seen is Poplar the skins look decent and there are like 13 or more plies also Poplar .Now if you had an application to cover the walls of train cars without needing to cut the sheets they may be the ticket . A good glue bond can tolerate many hundreds of pounds of stress per square inch, so failure, even if the panel is slightly mistreated, is normally not likely to happen. So I had run out of the plywood that I got from my lumber supplier, so I got sheet from the Home Depot. Then sand the paint. desire to THINK "Hmmm.if I buy one good quality Stir the epoxy continuously for 90 seconds before moving on to Step 6. At the local store they simply shrug and say " thats the price online". Morgan . Sometimes you can have two, often you can have a compromise between them, but you can not get all three. I am afraid that the glue will seep out and the clamps will be stuck to the artwork, is there any way to prevent that? As Steve says, they know their customers, so they really market the cheap stuff and put it in prime spots at the end of the aisle in these stores. Our biweekly podcast allows editors, authors, and special guests to answer your woodworking questions and connect with the online woodworking community. I think I really understand the situation now, Enter and You will Assimilated! nozzle and get at best one season out of it before Bubbles form in plywood when there is a localized failure of the adhesive used to attach the layers of veneer together. Click for full details. I like the one about the couple looking at digital VCR cameras at the big box store , they asked the clerk what can you tell us about this video camera ? My lumber store (Aura Hardwoods) claims to carry the Europly! I am afraid that the glue will seep out and the clamps will be stuck to the artwork, is there any way to prevent that? Sand just enough to roughen the surface and remove any loose wood fibers and existing adhesive. I am glad we have great local yards here for material. Carpenter,I also prefer a local supplier. Also,How do you stop plywood delamination?